Build your own wooden garden bar with this step-by-step guide.
You will need
· 5L Cuprinol Ducksback in your favourite colour
· Timber (measurements below)
· 2-inch paint brush
· 45mm wood screws (a box of 50 should do)
· Masking tape
· Hacksaw or bolt cutter
· Tape measure and pencil
· Hand Saw
· Electric drill, with drill bits
· Small exterior hinges and screws
· Metal chain
· Hooks and eyes
Step 1 Measure and cut wood to size
· Head to your local DIY store - it's time for some timber. You'll need to look for planks of treated rough-sawn timber (150mm x 22mm, total 8.5m length) and rough-sawn batten to hold the timber together (47mm x 22mm, total 2m length).
· Cut the timber to size. Treated rough-sawn timber cutting lengths:
90cm lengths of 150mm x 22m x6
60cm lengths 150mm x 22mm x2
55.6cm length 150mm x 22mm x3
Rough-sawn batten cutting lengths:
55.6cm lengths of 47mm x 22mm x3
· You'll need four of the 90cm lengths of 150mm x 22m treated rough-sawn planks for the door, and the other two 90cm lengths will be for the vertical sides of the box. The two lengths of 60cm are to go horizontally across the door to hold it together, while the three lengths of 55.6cm are for the top, bottom of the box, and middle shelf.
· The first two lengths of batten are for the additional casing that will face outwards from the inside of the box, positioned at the top and bottom. They'll offer the box a bit of extra support, and make sure your bottles, glasses and shakers don't fall off the bottom shelf when the door's open. The final bit will be used as a bracket to fix the whole bar on the wall – we'll come back to that in a bit.
Step 2 Fix pieces together to form a box
· Arrange the four lengths of timber you're going to use for the box in a rectangle shape (make sure the top and bottom pieces sit in-between the vertical sides, rather than on top of them) and screw them together at 90-degrees with 45mm exterior wood screws – use two or three at each corner.
Top tip: Create some narrow pilot holes in the wood with your drill so the screws can find some grip on their way in, and prevent the likelihood of the wood splitting.
· When you've completed the box shape, fix the third length of 55.6cm timber into the middle of the box, to become a midway shelf. Then fit and fix your two lengths of batten at the top and bottom of the box as above – again, they're in-between the vertical sides of the box, just like the shelf.
Step 3 Attach door and add hinges
· For the door, lay four 90cm lengths of 150mm x 22mm side by side, then fix the two 60cm pieces horizontally across to hold everything together. Make sure they're flush with the head and base of the door, and use the same screws you used for the box. One screw per plank will do nicely, so four screws per horizontal plank.
· Attach two hinges to the base of the box, line up with the door and fix. You should now have a big, sturdy box with a central shelf and a hinged door.
Step 4 Apply two coats of Cuprinol Ducksback
· Now it's time for painting. Put some masking tape over your hinges, and apply a coat of Ducksback to everything else. Use a sturdy 2" brush to get into all the nooks and crannies, painting in the same direction as the grain for the best finish. Allow to dry, then give it a second coat.
Step 5 Attach fixings to hold the door in place
· To make sure the door stays shut, screw eyes and hooks onto the exterior of the bar as shown in the main image.
Top tip: Choose exterior hooks and eyes so they don't go rusty in the rain.
Step 6 Attach chain to door
· To keep the door open at a level, 90-degree angle, you'll need to add two supporting chains.
· While waiting for your second coat of Ducksback to dry, which can take up to an hour, use bolt cutters to chop two lengths of chain to roughly 127cm each (the exact length will differ slightly depending on where you put the eyes and hooks so measure carefully before cutting). Finish by fixing your bar to securely to a wall.
And that's pretty much it – there's a new bar in town. Customise it however you see fit. We've chosen some weather-proof metallic lettering and decorations, which you should be able to find at your local hardware store or garden centre.
Finally, stock the bar with your favourite drinks, glasses and shakers, and voila!